CARC Powder Coating
Military-tough CARC powder coatings—engineered for ultimate durability, chemical resistance, and stealth protection, meeting MIL-spec standards to safeguard mission-critical equipment in the harshest environments.
Trusted by manufacturers, fabricators, and contractors for finishes that meet performance and aesthetics.
CARC Powder Coating Services
CARC (Chemical Agent Resistant Coating) powder coatings are military-grade surface finishes engineered to withstand the harshest environments while providing exceptional camouflage and chemical resistance. Developed primarily for defense and tactical applications, CARC coatings protect metal and composite surfaces against corrosion, decontamination chemicals, and environmental wear—without sacrificing visual stealth or performance.
At Diamond Metal Finishing, we deliver precision-applied CARC powder coatings that meet strict military specifications (MIL-DTL-53072, MIL-PRF-32348, etc.) for defense, aerospace, and specialized industrial uses. Whether you need IR (infrared) camouflage properties, chemical decontamination resistance, or a rugged matte finish that hides wear, CARC powder coatings are your go-to solution for mission-critical durability. CARC coatings are available in a variety of colors, textures, and gloss levels to meet operational requirements, camouflage standards, and environmental demands. From armored vehicles to control panels, we ensure uniform coverage, strong adhesion, and dependable performance—every single time.
Benefits of CARC Powder Coating
- Resists chemical warfare agents and decontamination solutions.
- Provides camouflage properties for visual and infrared signature reduction.
- Protects against corrosion in extreme outdoor and marine environments.
- Offers a tough, abrasion-resistant finish that withstands heavy wear.
- Supports long-term durability and reduced maintenance cycles.
- Non-reflective matte finishes reduce glare for operational stealth.
- Environmentally safer powder formula with minimal VOC emissions.
- Adheres strongly to a variety of metals and alloys for lasting protection.
CARC Powder Coating Specifications
| Attribute | Details |
|---|---|
| Standard | MIL-DTL-53072, MIL-PRF-32348, and related military specs. Our process conforms with MIL-PRF-32348. |
| Thickness | Typically 50–100 µm, tailored to operational needs |
| Colors | Colors offered per FED-STD-595. Readily stock CARC 686A Tan, 383 Green, and 383 Black. Custom camouflage tones available on request |
| Compatible Alloys | Aluminum, stainless steel, carbon steel, and other defense-grade metals |
| Porosity | Dense, low-porosity barrier against moisture and chemicals |
| Electrical | Available in anti-static or non-conductive variants |
| Finish | Matte or low-gloss to reduce light reflection and detection |
Technical Specifications
- Process Type: Electrostatic powder application with thermal curing for maximum adhesion and surface integrity.
- Coating Thickness: 50–100 microns depending on the part, function, and spec requirements.
- Compatible Alloys: Works on aluminum, stainless steel, mild steel, and other metals used in defense and aerospace equipment.
- Porosity: Creates a dense, protective layer that prevents moisture penetration and chemical absorption.
- Camouflage Properties: Available in infrared- and radar-absorbing finishes to minimize detectability.
- Abrasion Resistance: High hardness to withstand field wear, impacts, and heavy-duty use.
- Thermal Resistance: Stable in extreme climates ranging from arctic cold to desert heat.
- Chemical Resistance: Unaffected by fuels, oils, solvents, and harsh decontamination agents.
Design & Tolerance Best Practices
- Account for Coating Build-Up
Plan for 50–100 microns of coating thickness in tight-fit parts or assemblies. - Masking Critical Areas
Threads, grounding points, and moving interfaces should be masked for precision. - Surface Preparation
Blasting and cleaning ensure the best adhesion and coating performance. - Edge Smoothing
Slightly radius sharp edges to reduce coating chipping or wear at corners. - Assembly Clearance
Maintain proper tolerances to avoid interference after coating application. - Avoid Deep Blind Holes
Powder may not distribute evenly in inaccessible cavities. - Select Appropriate Substrates
Choose metals that meet military durability and bonding standards for best results.
Color Options – CARC Powder Coating (Dyed Finishes)
These colors are achievable through dyeing post-anodize. Colors offered as per FED-STD-595.

CARC 686A Tan
Readily stock available

CARC 383 Green
Readily stock available

CARC 383 Black
Readily stock available
Why Choose DMF for CARC Powder Coatings?
- Certified Military-Grade Process: We follow MIL-spec and defense-grade standards, applying CARC in a controlled ISO 9001:2015 environment.
- Precision Coating Control: Electrostatic powder application ensures even coverage, meeting both functional and aesthetic requirements.
- Custom Masking & Fixturing: Protects mission-critical surfaces, threads, and electrical contacts during coating.
- Flexible Capacity: Ideal for single prototype runs or large-scale defense contracts, with consistent quality every time.
- Integrated Pre- & Post-Coating Services: From surface blasting to final inspection, we manage the entire process for faster turnaround.
- Proven Field Performance: Our CARC coatings protect military vehicles, aircraft components, naval equipment, and more—ensuring reliability where it matters most.
- Standards & Stock Colors: Our process conforms with MIL-PRF-32348. Colors offered per FED-STD-595. Readily stock CARC 686A Tan, 383 Green, and 383 Black.
CARC Powder Coating for Different Industries
Aerospace
Non-reflective and high-temperature-resistant CARC coatings safeguard cockpit frames, external fixtures, and mission equipment, while reducing radar and IR signatures for stealth.
Defense
The gold standard for armored vehicles, weapon mounts, and tactical equipment—CARC resists corrosion, hides visual signatures, and withstands chemical decontamination in the field.
Medical
For defense medical units, CARC provides cleanable, chemical-resistant finishes on mobile surgical units, field diagnostic tools, and transport containers.
Automotive
Special-use and tactical vehicles benefit from abrasion-resistant, camouflaged CARC coatings that endure off-road environments and military deployment conditions.
Electronics
CARC protects enclosures, panels, and ruggedized electronics from moisture, dust, and harsh cleaning chemicals—while minimizing light reflection.
Architectural
Ideal for government and defense infrastructure where durability, non-reflective surfaces, and corrosion resistance are critical for long-term performance.
Energy / Power
From military generators to field-deployed power units, CARC provides corrosion protection, chemical resistance, and camouflage in extreme environments.
Commercial
Specialized industrial equipment requiring non-reflective, chemical-resistant coatings can benefit from CARC’s performance—especially in harsh chemical plants or outdoor conditions.
Powder Coating Certifications & Quality
- ISO 9001:2015 Certified
- RoHS & REACH Compliant Powders Available
- AAMA Grade Coating Systems Available
- Material and Finish Certification Upon Request
Frequently Asked Questions (FAQs)
What is CARC powder coating, and why is it different from regular paint?
CARC (Chemical Agent Resistant Coating) powder coating is a specialized military-grade finish designed to resist chemical, biological, and environmental damage. Unlike regular paint, CARC is engineered for extreme durability, corrosion resistance, and visual camouflage. It also helps protect against chemical decontaminants used in military or hazardous situations.
What industries or applications is CARC powder coating best suited for?
CARC powder coating is widely used in the defense, aerospace, and heavy equipment industries. At Diamond Metal Finishing, we coat military vehicles, aircraft parts, naval equipment, and ground-support gear. It’s also ideal for commercial or industrial applications where long-lasting corrosion resistance and rugged durability are critical.
Is your CARC powder coating process certified to military standards?
Yes. Our process conforms to MIL-PRF-32348, and we offer colors per FED-STD-595. We stock CARC 686A Tan, 383 Green, and 383 Black for fast turnaround. Every coating is applied in our ISO 9001:2015-certified facility to meet strict military and defense-grade requirements.
How durable is CARC powder coating compared to standard coatings?
CARC powder coating lasts significantly longer than standard paint in harsh environments. It offers resistance to chemicals, UV radiation, corrosion, and abrasion. This means military vehicles and equipment can withstand years of use in extreme heat, cold, saltwater, or sand without frequent repainting.
Can you apply CARC coatings to both small parts and large equipment?
Absolutely. Our flexible production capacity allows us to handle everything from small prototype parts to full-scale defense contracts. Whether it’s a single precision component or an entire fleet of vehicles, we maintain the same high-quality standards.
How does CARC powder coating improve camouflage?
CARC coatings are formulated to match specific FED-STD-595 camouflage colors used by the military. These colors are low-reflective and infrared-resistant, helping vehicles and equipment blend into desert, forest, or urban environments while avoiding detection from advanced sensors.
Is CARC powder coating environmentally friendly?
Compared to older solvent-based CARC paints, our CARC powder coating process is more eco-friendly. Powder coatings produce minimal volatile organic compounds (VOCs) and waste, while still meeting all performance requirements for defense and aerospace industries.
Can you match custom colors in CARC powder coating?
Yes, while we stock 686A Tan, 383 Green, and 383 Black for fast service, we can source or match other FED-STD-595 colors as needed for special projects, subject to minimum order quantities and lead times.
How do you ensure the coating thickness and quality are correct?
We use precision electrostatic powder application equipment and in-process quality checks to ensure even coverage and correct film thickness. Post-application, each part goes through inspection to confirm it meets both functional and visual standards.
What substrates can you apply CARC powder coating to?
We can apply CARC to a variety of metals, including aluminum, steel, and alloys, commonly used in defense and aerospace applications. Proper pretreatment is performed based on the substrate material to ensure adhesion and performance.
Sub-Services
- Standard Industrial Powder Coating
- Architectural Grade Powder Coating
- Multi-Coat Systems
- Texture, Matte, Gloss, and Specialty Finishes
- Coating for Harsh Environments
- Custom Color Matching Services
- Masking for Complex Powder Coated Assemblies
- CARC Powder Coating
Related Services
- Powder Coating
- Anodizing (Type 2 & 3)
- Chromate Conversion
- Screen Printing
- Laser Engraving
- Digital Printing
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Advanced Metal Finishing Solutions
WHY CHOOSE US
Decades Of Industry Expertise
Trusted by leading manufacturers for solving complex finishing challenges.
ISO 9001 Compliant Quality Control
We meet rigorous aerospace, defense, and industrial standards—all delivered under one roof.
Two Facilities, Modern Equipment
Equipped to handle high-volume, high-spec projects with speed and accuracy across industries.
Eco-Conscious & Compliant
Sustainability isn’t an add-on—it’s engineered into every step of our process and facility design.
Our SERVICES
From Coating to Cutting—We Handle It All.

Powder Coating
Applies baked-on powder finishes to metal for a tough, vibrant, and protective coating. Ideal for durability, weather resistance, and enhancing both lifespan and appearance.

Anodizing
Converts aluminum surfaces into a durable oxide layer that boosts corrosion resistance, wear resistance, & electrical insulation—ideal for industrial, & decorative applications.

Chromate Conversion
Chemically treats metal to improve corrosion resistance and paint adhesion. Uses trivalent chromium compounds via dipping, spraying, or brushing to create a protective layer.

Screen Printing
Fast and economical method to print crisp, multi-color graphics on various materials. Great for labels, logos, and signs that require durability and long-lasting clarity.

Laser Engraving
Uses lasers to mark metals with sharp, detailed, and lasting graphics or codes. Supports both deep engraving and surface etching, depending on project requirements.

Digital Printing
Delivers full-color, high-resolution graphics and labels on multiple surfaces. Best for short runs, prototypes, and custom signage with minimal setup and fast turnaround.

Traffic Signs
Produces weatherproof, high-visibility signs built for long-term outdoor durability. Crisp graphics, reflective coatings, and rugged materials ensure compliance and performance.

CNC Routing
Provides high-precision cutting of metal parts using computer-controlled machinery. Ideal for custom components, panels, and enclosures with clean edges & tight tolerances.
Our Facility
Built for Scale. Engineered for Speed.

Streamlined
process & on-time-delivery.
Efficient With Quick Turnaround Times

1st Facility
11,200+
sq-ft finishing facility.
Advanced Chemical Processing Facility

2nd Facility
21,200+
sq-ft coating facility.
Latest Powder Coating Technologies
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Delivered Fast.
Trusted by industrial manufacturers across a wide range of industries.
Because getting it right the first time, every time, is non-negotiable.
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Diamond Metal Finishing has significantly eased our finishing process challenges, consistently accommodating and expediting to meet our tight timelines. Their support has positioned Star Precision to reach new heights, growth that would’ve been difficult without such a reliable finishing partner.
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What services does Diamond Metal Finishing offer?
We offer a full range of metal finishing and industrial printing services, including: Powder Coating, Anodizing (Type II & Type III), Chromate Conversion (Chem Film), Screen Printing, Laser Engraving, Digital Printing, and Traffic Sign Printing. Our services are trusted by various industries, such as aerospace, energy, manufacturing, and municipal sectors. The team consists of industry experts with a commitment to quality.
How is pricing determined?
Pricing depends on several factors: type of service (e.g., powder coating, anodizing, traffic signs), part size, quantity, and any custom requirements. For the most accurate estimate, send us your drawings, photos, and finish specifications.
What is the typical lead time for metal finishing orders?
Most projects are completed within 5 business days. Turnaround time varies by service (powder coating vs. anodizing), volume, and workload. Expedited services are available upon request.
Do you require minimum order quantity requirement?
We do not have strict minimums. Whether you need one prototype part or a high-volume production run, we can help. Larger batch sizes typically result in better pricing.
What quality standards does DMF follow?
We follow industry best practices for all types of services. Our team can meet MIL-SPEC, RoHS compliance, and other specifications based on your project needs. Quality checks are performed throughout every stage of production.
Can you provide a Certificate of Conformance (COC)?
COCs are provided upon request. A service fee may apply.
What types of metals can you finish?
Can you match custom colors or textures?
Do you provide surface preparation before the finish?
What are your accepted payment terms and methods?
Do you offer pickup, delivery, or shipping for all services?
How can I request a quote?
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